OEM Ball Nose End Mills and Long Reach End Mill from china Manufacturer-Baiyang factory

Ball Nose End Mills Solid Carbide Long Reach,4mm/6mm Shank

Model:

R0.05 to R2mm

Material:Carbide

Grain Size: 0.2μm

No of Flute: 2F

Shank Dia: 4mm,6mm

Coating: Superhard Composite Coating

Inquire Now

Category:UU≤HRC62 Super Hardness Series

Shopping Cart

Delete all items

Proceed to send inquiry

Product Information

PRODUCT DETAILS

Download Specification.pdf

Long Reach End Mill DESCRIPTION ▼

●Long reach design for deep cavities.

● Solid Carbide Ball Nose End Mills suitable for curved groove semi-precision and rough processing.

● Superior coating reduces manufacturing costs and machining time.

● Long Reach ball end mills carbide Maximize the wear resistance due to theTiAIN coating.

● The Long Reach end mills carbide production of complex 3-D molds and contours is possible.

● Excellent workpiece surface finish.

● Ball Nose End Mills with tight tolerance: R±0.003 (0.1-0.9mm), R±0.005 (1-4mm).

Long Reach End Mill Features：

Long Reach and Deep Cavity Machining

Unique tool structure, reasonable long neck design to enable deep cavity machining and access into hard to reach areas. This capability is essential for the production of complex 3D molds, aerospace parts, and intricate mechanical components.

High Precision and Tight Tolerances

The Long Reach End Mill tools need to be produced with exceptionally tight tolerances as precision and consistency are critical for the success of machining operations. Its ball nose design features smooth, continuous cutting edges that provide a good surface finish while minimizing secondary operations.

Best Durability and Antiwear Properties

long neck square end mills with carbidebodies provide an incredibly durable and wear-resistant option compared to high-speed steel tools. Advanced coatings like TiAlN offer additional protection and extended life while improving hardness and toughness.

Compatible with Multiple materials

Suitable for machining a variety of components, including hardened steels, stainless steel, aluminum and exotic metals, these Ball Nose End Mills are extremely versatile. Their ability to hold tolerances at any given point and a high-speed turnover are suitable across industries such as aerospace, automotive, and medical device manufacturing.

Ideal Chip Removal and Chip Removal

Long neck square end mills carbide are most commonly manufactured with a multi-flute design, with optimized flute geometry to help with material removal and chip evacuation, lowering the risk of tool breakage and increasing machining efficiency.

Flexible Customization and Application

The long neck square end mills carbide range also includes various sizes and configurations, including 4mm and 6mm shank diameters and differing cutting radii; Users can choose this flexibility and select the best tooling for the particular nature of the machining process, thus enhancing performance and productivity.

These qualities allow Ball Nose End Mills to be a versatile tool for high-precision machining, resulting in applications requiring complex geometries and superior surface finishes.

Ball Nose End Mills Solid Carbide Long Reach Drawing:

Ball Nose End Mills Solid Carbide Long Reach drawing

Model (NO.)	Ball Head Radius (R)	Neck Length (L)	Blade Length (L)	External Diameter (D)	Neck Diameter (D)	Neck Angle (γ Reference)	Shank Diameter (D)	Full Length (L)
UUB-20010-003-04045	R0.05	0.3	0.1	0.1	0.085	15°	4	45
UUB-20010-005-04045		0.5						45
UUB-20010-008-04045		0.8						45
UUB-20010-010-04045		1						45
UUB-20015-005-04045	R0.075	0.5	0.15	0.15	0.13	15°	4	45
UUB-20015-010-04045	R0.075	1	0.15	0.15	0.13	15°	4	45
UUB-20020-010-04045	R0.1	1	0.2	0.2	0.18	15°	4	45
UUB-20020-015-04045		1.5						45
UUB-20020-020-04045		2						45
UUB-20020-030-04045		3						45
UUB-20030-010-04045	R0.15	1	0.3	0.3	0.27	15°	4	45
UUB-20030-015-04045		1.5						45
UUB-20030-020-04045		2						45
UUB-20030-030-04045		3						45
UUB-20030-040-04045		4						45
UUB-20030-050-04045		5						45
UUB-20040-015-04045	R0.2	1.5	0.4	0.4	0.37	15°	4	45
UUB-20040-020-04045		2						45
UUB-20040-030-04045		3						45
UUB-20040-040-04045		4						45
UUB-20040-050-04045		5						45
UUB-20040-060-04045		6						45
UUB-20050-020-04045	R0.25	2	0.5	0.5	0.46	15°	4	45
UUB-20050-030-04045		3						45
UUB-20050-040-04045		4						45
UUB-20050-050-04045		5						45
UUB-20050-060-04045		6						45
UUB-20050-080-04045		8						45
UUB-20060-020-04045	R0.3	2	0.6	0.6	0.56	15°	4	45
UUB-20060-030-04045		3						45
UUB-20060-040-04045		4						45
UUB-20060-050-04045		5						45
UUB-20060-060-04045		6						45
UUB-20060-080-04045		8						45
UUB-20060-100-04045		10						45
UUB-20080-020-04045	R0.4	2	0.8	0.8	0.76	15°	4	45
UUB-20080-030-04045		3						45
UUB-20080-040-04045		4						45
UUB-20080-050-04045		5						45
UUB-20080-060-04045		6						45
UUB-20080-080-04045		8						45
UUB-20080-100-04045		10						45
UUB-20100-030-04050	R0.5	3	1	1	0.95	12°	4	50
UUB-20100-040-04050		4						50
UUB-20100-050-04050		5						50
UUB-20100-060-04050		6						50
UUB-20100-080-04050		8						50
UUB-20100-100-04050		10						50
UUB-20100-120-04050		12						50
UUB-20100-140-04050		14						50
UUB-20100-160-04050		16						50
UUB-20100-180-04050		18						50
UUB-20100-200-04050		20						50
UUB-20150-040-04050	R0.75	4	1.5	1.5	1.44	12°	4	50
UUB-20150-050-04050		5						50
UUB-20150-060-04050		6						50
UUB-20150-080-04050		8						50
UUB-20150-100-04050		10						50
UUB-20150-120-04050		12						50
UUB-20150-160-04050		16						50
UUB-20150-180-04050		18						50
UUB-20150-200-04050		20						50
UUB-20200-060-04050	R1	6	2	2	1.94	12°	4	50
UUB-20200-080-04050		8						50
UUB-20200-100-04050		10						50
UUB-20200-120-04050		12						50
UUB-20200-140-04050		14						50
UUB-20200-160-04050		16						50
UUB-20200-180-04050		18						50
UUB-20200-200-04050		20						50
UUB-20200-160-06060		16					6	60
UUB-20200-180-06060		18						60
UUB-20200-200-06060		20						60
UUB-20200-250-06060		25						60
UUB-20300-080-04050	R1.5	8	3	3	2.92	12°	4	50
UUB-20300-100-04050		10						50
UUB-20300-120-04050		12						50
UUB-20300-160-04050		16						50
UUB-20300-200-04050		20						50
UUB-20300-160-06060		16					6	60
UUB-20300-180-06060		18						60
UUB-20300-200-06060		20						60
UUB-20300-250-06060		25						60
UUB-20300-160-06075	R1.5	16	3	3	2.92	12°		75
UUB-20300-180-06075		18						75
UUB-20300-200-06075		20						75
UUB-20300-250-06075		25						75
UUB-20300-300-06075		30						75
UUB-20400-160-06060	R2	16	4	4	3.9	12°		60
UUB-20400-180-06060		18						60
UUB-20400-200-06060		20						60
UUB-20400-250-06060		25						60
UUB-20400-160-06075		16						75
UUB-20400-180-06075		18						75
UUB-20400-200-06075		20						75
UUB-20400-250-06075		25						75
UUB-20400-300-06075		30						75
UUB-20400-350-06075		35						75

Manufacturing Process:

solid carbide ball nose end mill producing process good feed back.jpg

RELEVANT INFORMATION

PROCESS & FAQ
COMPLETE SERVICE PROCESS ▼

Material Preparation >>
Roughing >>
Finishing >>
Surface Treatment >>
Quality Inspection >>
Laser Marking >>
Packing and Shipping >>

FAQ ▼
- Q: What is the difference between carbide end mills and tungsten carbide milling tools?A: Carbide end mills are made from carbide and cobalt, offering high wear resistance and speed. Tungsten carbide milling tools are specifically made from tungsten carbide, known for extreme hardness and heat resistance.
- Q: How do I choose the right solid carbide ball nose end mill?A: Consider the material you're machining, the type of milling operation (slotting, contouring, profiling), tool dimensions (diameter, length, shank size), and any specific coatings needed (e.g., TiN, TiAlN).
- Q: What are the benefits of carbide end mills over steel tools?A: Carbide end mills offer higher cutting speeds, longer tool life, better surface finishes, and greater heat resistance compared to high-speed steel tools.
- Q: How can I extend the life of my solid carbide ball nose end mill tools?A: 1. Choose the right tool for the job.
  2. Use recommended cutting speeds and feeds.
  3. Apply proper coolant.
  4. Inspect and replace worn tools regularly.
  5. Store tools in a dry, clean environment.
- Q: Are there specific coatings for carbide end mills?A: Yes, coatings like TiN, TiAlN, AlTiN, and DLC can improve wear resistance, reduce friction, and enhance heat resistance.
- Q: Can solid carbide end mills be re-sharpened?A: Yes, solid carbide end mills can be re-sharpened, but it's best done by professionals to maintain proper angles and cutting edges.